Prototype Development

See: Prototype Deployment

See: Prototype Testing

LABORATORY WORK

In the world of R&D, “hardware trumps all.” The goal is to develop prototype and demonstrate Pico Solar Sails. The area of the prototypes is constrained by the hatch openings on the space station – about one square meter. Hand assembly of prototype pico solar sails is a small project, but it requires significant analysis and engineering. 

PLANNING FOR FUTURE MASS PRODUCTION

Operational pico solar sails for L1 can be manufactured by photolithography of integrated circuits (note: small feature size is not a requirement). Mass production of trillions of thin-film pico solar sails (with microprocessors, PV arrays, LC panels, etc.) may require a dedicated photolithography fab. Pico solar sails will be not be folded for launch, but rather stacked in payloads for mass deployment in space. 


PROJECT PLANNING

  • Pico Solar Sail Specifications
  • Dynamic Modelling
  • Orbital Mechanics
  • Thin-Film Electronics
  • Rad-Hard μCPU
  • Software Development
  • Space Rating
  • ISS Flight Testing
  • Mass Production Plan
  • Pico Sail Mass Launch

PERFORMANCE MODELLING

  • Refractots vs Mirrors at L1 – hybrid design?
  • Mass / Area vs Acceleration
  • Atitude Control vs Sun Angle
  • L1 Density and Optimum L1 Orbits
  • Oculting & Collision Avoidance
  • Global Cooling & Global Reheating 
  • MTBF, Solar Flares, CME, Dust Impacts

SOFTWARE SPECIFICATIONS

  • Sun Seeking, Sequential Mirror Control
  • Spin Rate - Attitude Control - Tumbling Recovery
  • Autonomous Robotic Navigation
  • MEO to L1 Transit and L1 Station-Keeping 

MATERIALS & COMPONENTS

Pico Sails must maintain weight less than 40 g/m2. Materials and components are critical to performance. 

  • Substrate Selection: Kapton - Mylar - Graphene
  • Solar Cells – Thin-Film PV Panels
  • Micromirror Arrays - LC Panels - e-ink
  • Rad-Hard Microprocessor & Memory
  • Sensors 
    - MEMS Sun Position Sensor
    - MEMS Accelerometers, MEMS Gyro
    - Radio Receiver & Antenna
    - Metasurface Retroreflector for Tracking

See: Prototype Deployment

See: Prototype Testing

© Guy Immega 2022